Linde Diesel Forklift Truck 351-05 Series with Kubota Engine: H20, H25, H30 Operating Manual (User Manual)
Original Illustrated Factory Operating Manual (User manual) for Linde Forklift Truck 351-05 Ex Series (Explosion protected) with Kubota Diesel Engines.
Covered models:
H20 D-05 EX
H25 D-05 EX
H30 D-05 EX
Format: PDF, 159 pages
Language: English
Table of contents:
1 Introduction
Your truck
Intended use
Impermissible use
Basic information on explosion protection
Description of use and climatic conditions
Symbols used
Technical description
Receivingthe industrial truck
Legal requirements for placing on the market
2 Safety
Safety regulations
Residual risks
Stability
In the case of tip-over
Handling consumables
Qualified person
Regulations
3 Overview
Identification plates
Overview
Operating devices
Display unit
4 Operation
Running-in instructions
Service plan before initial commissioning
Pre-shift checks
Overview of tests
Opening the engine cover
Checking the fuel level
Refuelling
Checking the engine oil level
Checking the tyre pressure
Applying the seat belt
Adjusting the operator seat
Dual-pedal operation
Starting the motor
Cold start
Switching off the motor
Malfunctions during operation
Traction
Single-pedal operation
Starting the motor
Cold start
Switching off the motor
Malfunctions during operation
Traction
Steering
Service brake
Parking brake
Lifting device and attachments (central-lever control)
Lifting device and attachments (single-lever control)
Operating the switch panel
Heating system
Working with a load
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Before leaving the truck
Trailer coupling
Loading/transporting
Transport with lorry or low-bed semi-trailer
Hoistingthe truck with a crane
5 Maintenance
General information
Work on the mast and on the front part of the truck
Inspection and maintenance data
Recommendationsfor consumables
Inspection and maintenance overview
50-hour service plan
250-hour service plan
500-hour service plan
1000-hour service plan
1500-hour service plan
3000-hour service plan
5000-hour service plan
6000-hour service plan
15000-hour service plan
Service plan according to time
Engine
Cleaning the air filter
Renewing the safety element (option)
Checking the dust discharge valve
Cleaning the pre-filter (option)
Regenerating the particulate filter
Checking the coolant level
Clean and check the radiator and hydraulic oil cooler for
leaks
Draining the fuel system water trap
Changing the engine oil
Changing the fuel filter
Renew the engine oil filter cartridge
Renew the fuel system water pre-separator
Bleeding the fuel system
Checkthemountingofthecompactaxleattheengine
Changing the air filter element, checking the vacuum-operated
switch
Check the engine mounting for condition and tightness
Checking the air intake and exhaust pipes for leaks
Checking the V-belt
Tightening the V-belt
Renew the V-belt
Renew the engine mountings
Chassis, bodywork and fittings
Cleaning the forklift truck
Check seat belt for condition and proper operation
Check the mounting of the engine, counterweight, overhead
guard, steering axle, tilt
cylinder and wheel drives for tightness
Check and oil other pivots and joints
Chassis frame
Changing wheels
Tighten the wheel fasteners
Checking the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Cleaning and lubricating the steering axle
Operating devices
Check and oil the pedals, travel control and engine control
linkages
Check the parking brake handle and cable
Check the parking brake
Electrics
Checking electric cables and connections for condition and
tightness
Checking the condition of pressure-tight housings
Battery: condition check
Hydraulics
Checking the hydraulic oil level
Check the pre-tension of double hoses if attachments are
fitted
Check the hydraulic system, compact axle, pumps, valves and
lines for leaks
Renew the pressure filter
Renew the suction filter
Changing the breather filter
Changing the hydraulic oil
Load lift system
Grease the mast and tilt cylinder bearings
Cleaning and spraying the mast chain
Clean and lubricate the sideshift (option), check the
fasteners
Checking the load fork
Check the mast, lift chains and stops for condition, mounting
and operation
Adjust the lift chain length (standard mast)
Adjusttheliftchainlength(DuplexandTriplexmasts)
Troubleshooting
Fuses
Emergency exit for trucks with rear windscreen
Towing instructions
Taking the truck out of operation
Troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
6 Technical data
Technical data
Load diagrams and lift mast data
Noise emission levels
Covered models:
H20 D-05 EX
H25 D-05 EX
H30 D-05 EX
Format: PDF, 159 pages
Language: English
Table of contents:
1 Introduction
Your truck
Intended use
Impermissible use
Basic information on explosion protection
Description of use and climatic conditions
Symbols used
Technical description
Receivingthe industrial truck
Legal requirements for placing on the market
2 Safety
Safety regulations
Residual risks
Stability
In the case of tip-over
Handling consumables
Qualified person
Regulations
3 Overview
Identification plates
Overview
Operating devices
Display unit
4 Operation
Running-in instructions
Service plan before initial commissioning
Pre-shift checks
Overview of tests
Opening the engine cover
Checking the fuel level
Refuelling
Checking the engine oil level
Checking the tyre pressure
Applying the seat belt
Adjusting the operator seat
Dual-pedal operation
Starting the motor
Cold start
Switching off the motor
Malfunctions during operation
Traction
Single-pedal operation
Starting the motor
Cold start
Switching off the motor
Malfunctions during operation
Traction
Steering
Service brake
Parking brake
Lifting device and attachments (central-lever control)
Lifting device and attachments (single-lever control)
Operating the switch panel
Heating system
Working with a load
Before lifting a load
Adjusting the fork spread
Loading
Travel with a load
Unloading
Before leaving the truck
Trailer coupling
Loading/transporting
Transport with lorry or low-bed semi-trailer
Hoistingthe truck with a crane
5 Maintenance
General information
Work on the mast and on the front part of the truck
Inspection and maintenance data
Recommendationsfor consumables
Inspection and maintenance overview
50-hour service plan
250-hour service plan
500-hour service plan
1000-hour service plan
1500-hour service plan
3000-hour service plan
5000-hour service plan
6000-hour service plan
15000-hour service plan
Service plan according to time
Engine
Cleaning the air filter
Renewing the safety element (option)
Checking the dust discharge valve
Cleaning the pre-filter (option)
Regenerating the particulate filter
Checking the coolant level
Clean and check the radiator and hydraulic oil cooler for
leaks
Draining the fuel system water trap
Changing the engine oil
Changing the fuel filter
Renew the engine oil filter cartridge
Renew the fuel system water pre-separator
Bleeding the fuel system
Checkthemountingofthecompactaxleattheengine
Changing the air filter element, checking the vacuum-operated
switch
Check the engine mounting for condition and tightness
Checking the air intake and exhaust pipes for leaks
Checking the V-belt
Tightening the V-belt
Renew the V-belt
Renew the engine mountings
Chassis, bodywork and fittings
Cleaning the forklift truck
Check seat belt for condition and proper operation
Check the mounting of the engine, counterweight, overhead
guard, steering axle, tilt
cylinder and wheel drives for tightness
Check and oil other pivots and joints
Chassis frame
Changing wheels
Tighten the wheel fasteners
Checking the tyres for damage and foreign objects
Lubricate the steer axle, mast and tilt cylinder bearings
Cleaning and lubricating the steering axle
Operating devices
Check and oil the pedals, travel control and engine control
linkages
Check the parking brake handle and cable
Check the parking brake
Electrics
Checking electric cables and connections for condition and
tightness
Checking the condition of pressure-tight housings
Battery: condition check
Hydraulics
Checking the hydraulic oil level
Check the pre-tension of double hoses if attachments are
fitted
Check the hydraulic system, compact axle, pumps, valves and
lines for leaks
Renew the pressure filter
Renew the suction filter
Changing the breather filter
Changing the hydraulic oil
Load lift system
Grease the mast and tilt cylinder bearings
Cleaning and spraying the mast chain
Clean and lubricate the sideshift (option), check the
fasteners
Checking the load fork
Check the mast, lift chains and stops for condition, mounting
and operation
Adjust the lift chain length (standard mast)
Adjusttheliftchainlength(DuplexandTriplexmasts)
Troubleshooting
Fuses
Emergency exit for trucks with rear windscreen
Towing instructions
Taking the truck out of operation
Troubleshooting guide (diesel engine)
Troubleshooting guide (hydraulic system)
6 Technical data
Technical data
Load diagrams and lift mast data
Noise emission levels